Gerber file is an important file format in the process of circuit board design and manufacturing, mainly used to describe the image of the circuit board (including line layer, soldermask layer, character layer, etc.) and drilling and milling data. It is the standard format for image conversion in the circuit board industry and is widely used in the PCB (Printed Circuit Board) manufacturing process.
A Gerber file is a ‘light drawing’ of a PCB that contains specific parameters and is used as a standard file format for saving and transferring design blueprints. It is exported by a variety of CAD software and details the location of the components on the board, the thickness and orientation of the traces, and other information. This information is vital to the board manufacturer as it provides all the details needed for the manufacturing process, such as the physical properties of the PCB layers, the layout of the layers, etc.
Gerber files contain a wealth of information such as circuit board copper wires, soldermask pictures, character pictures, drill coordinates and attributes, and the outline of the physical board. This information provides manufacturers with precise guidance to ensure accurate and reliable soldering, avoiding problems such as shorted or poor soldering. Additionally, Gerber documentation helps manufacturers control solder quality during the production process by accurately controlling soldermask application with detailed soldermask information.
Gerber files play a vital role in the circuit board (PCB) design and production process. The following are the main uses of Gerber files:
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Describing Board Images and Data: Gerber files are a standard file format for describing images and data of the board's layers, containing information such as the pattern of the board's layers, the layout of the copper layers, the overlays of the soldermask layers, the marking of the silkscreen layers, as well as the dimensions and locations of the holes.
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Ensure PCB quality and functionality: Gerber documentation bridges the gap between design and manufacturing, ensuring that the manufacturer is able to accurately reproduce the designer's intent, thus ensuring the quality and functionality of the PCB.
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Increased productivity: Clear Gerber documentation reduces communication between manufacturers and designers, reducing errors and modifications, resulting in shorter production cycles and lower costs.
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Facilitating automated production: Good Gerber document structure and specifications help automate production processes, increasing productivity and overall efficiency.
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Standardisation and compatibility: Gerber files follow the EIA standard and are available in RS274-D and RS274-X formats. This standardisation and compatibility ensures smoother collaboration between different manufacturers.
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Control of soldering quality: During the soldering process, the Gerber file ensures the accuracy and reliability of the soldering through detailed layer information and physical property descriptions, avoiding problems such as short-circuiting or poor soldering.
In summary, circuit board Gerber documentation has an irreplaceable role in the circuit board manufacturing industry. It is a key guidance document that ensures accurate manufacturing and high quality production of circuit boards.
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